Jorge Zavala

Clients: Sustenta Polymers, Majorpack, and various industrial suppliers • Partnered with Sustenta Polymers to re-engineer pulverizer machinery and production line layout, tripling output capacity without additional capital expenditure. • Directed S&OP strategies, aligning production schedules with raw material availability to eliminate stockouts and reduce lead times. • For Majorpack, managed a team of translators during the start-up and commissioning of their new Mexican plant, ensuring accurate translation and localization of all QA/QC, Production, and Maintenance technical documentation. • Provided critical on-site interpretation (English/Spanish/Russian) during high-stakes negotiations and factory acceptance tests with European and US equipment vendors.

Industrial plastics manufacturing – Extrusion & Molding • Spearheaded the implementation of company-wide Lean workflows and real-time KPI dashboards, reducing operational costs by 15% within the first 6 months. • Led the complete lifecycle of equipment import, installation, and commissioning (FAT/SAT) for new extrusion lines, ensuring zero safety incidents and minimal production downtime during the transition. • Customized and deployed the ODOO ERP platform to unify production planning, inventory management, and financial reporting, significantly improving data accuracy and material traceability. • Served as primary technical liaison for international clients and suppliers, directly securing new export contracts through bilingual negotiations (English/Spanish).